High production in advanced patterns

New quilting machine

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Acolchadora Mastertron

Mastertron Is the right answer to the challenge
posed by old technological limitations

The fastest quilting machine on the market, it’s capable of working
at more than 3,000 Spm, designed to reproduce the most varied patterns in continuous,
with jump and mixed, at productivity levels never reached before.

High production in

Lockstitich

Based on the most reliable hook for
LOCKSTITCH sewing system,offers finest
quality finishing on both quilted sides.

Flexibility

Our recognized TERMINALSOFT control software,
together with the OPTRONCAD design tool, makes
the CLEVTRON management flexible and easy.

Adaptability

The engineering and development efforts applied
to the CLEVTRON ensure a great adaptability to most usual
quilting thicknesses, and an excellent and
careful handling of quilted materials.

Q-cut & jump

The highly effective Q-CUT & JUMP
cutting system allows high performance jumps
when reproducing complex and advanced patterns in.

Care

The handling of the materials to quilt
is extremely soft and delicate.

Speed

CLEVTRON is the fastest quilting machine
on the market, it’s capable of working
at more than 3,000 Spm.

smartquilt

An innovate concept
of production in the
quilting industry

A new method of textile work

Created to meet the new demands of the industry, it is the result
of hi-tech research and innovation in production processes.
CLEVERQUILT® represents the birth of a new concept in machinery
designed to advance the future. 

CLEVERQUILT® allows the integration and optimization of all
high quality production processes, offering a higher level
of efficiency and a maximum flexibility environment.
Quilting with advanced patterns, while optimizing costs and
achieving the maximum production was never so easy.

Cleverquit
Innovation Flexibility Ergonomics Ease
Efectivity Precision Investigation

Production

Quilting up to 3,000 Spm and total adaptation
to material thickness between 1 and 70 mm

Motorized fabric and nonwoven fabric rolls, synchronized with forward
and reverse of materials.

Roll end sensor of materials to quilt.

No transversal movement of the materials to quilt.

Sewing heads carriage displacement.

Ergonomics

Vertical plane quilting, load process automation and
easy access for use and maintenance.

Motorized fabric and nonwoven fabric rolls, synchronized with forward
and reverse of materials.

Roll end sensor of materials to quilt.

Sewing heads carriage displacement.

Hardiness

Solid mechanics structure and vibration-free. Durkopp
adler sewing heads designed for heavy work.

Solid structure and reliability mechanics guaranteed by the use of top-quality materials.

The robust and reliable sewing heads were designed exclusively for this machine.

It supports a wide variety of thicknesses without mechanical adjustments.

Robust and reliable.

Control

Simple management and maintenance control. Advanced communication
in site and on-line. Complete performance diagnose.

TERMINAL SOFT. Easy-to-use display for management, control and analysis,
in a friendly and intuitive graphical environment.

Two tactile control terminals with an attached physical keypad to execute the
most usual commands, will enable the complete monitoring
and supervision of the machine status.

Will enable the complete monitoring and supervision of the machine status.
A useful list of events / errors, segmented in historical and current can be generated.

Advanced on-line remote SAT system, capable of displaying
the CLEVTRON actual operational status.

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Features

Versatility to process advanced patterns
with design repetition up to 800mm.
Automatic placement and free
alternancy of the sewing heads.

• OPTRON-CAD: is an essential software for the quilting patterns design and edition, based in a self-developed CAD environment with specifi c tools for sewing.
• Self-developed CAD environment with specific tools for sewing.
• Long distance carriage displacement, enhancing the pattern repetition or large jump.
• Possibility of alternating the sewing heads providing design versatility.

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Our exclusive software for designs creation
“optroncad” allows the user to have a high
mechanical-technical control of the machines.

It works without intermediate formats, in connection
with the TERMINALSOFT for an agile and versatile
communication between the patterns and the
machine. It allows creating your own patterns or
choosing them from a catalog.

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The interconnection between OptronCAD
and terminalsoft makes possible to design
and control the same parameters either from the office or from the machine.

A friendly environment for the worker and compatible for all Optron machines.

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Tools el proceso de principio a fin

Enrolladora

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Cortadora

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Apiladora

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Clevtron plus Technical Information

ELECTRICAL DATA

  • Conductors

    3 phases, neutral and 10 mm2 earth

  • Voltage between phases:

    400 Vac +/-10%

  • Voltage between phase and neutral:

    230 Vac +/- 10%

  • Frequency:

    50-60 Hz

  • Power:

    15 kW

MECHANICAL DATA

  • Machine body dimension
    (Width x Length x Height):

    1160 x 5570 x 2360 mm

  • Total dimensions(Lenght means
    the material advanced direction)
    (Feeder, body and walkway):

    5570 x 6600 x 2360 mm

  • Machine body weight:

    7000 kg

  • Total weight:

    8200 kg

PNEUMATIC DATA

  • Pressure:

    6 bar + 10%
    (It can be lower than 6 bar)

  • Conductor:

    12 mm external diameter tube

  • Volume:

    145 l/min (maximum)

OPERATIONAL DATA

  • Nb heads / needles:

    9

  • Distance between needles:

    250 mm

  • Heads elevation:

    250 mm

  • Carriage maximum displacement:

    800 mm

  • Sewing maximun speed:

    3000 rpm

  • Jump with no sewing maximun speed

    20 m/min

  • Stitch length

    from 2 a 6 mm

  • Recommended thread:

    poly cotton coated 75-50

  • Material thickness:

    from 5 to 70 mm

  • Material maximun width:

    2500 mm

  • Hook

    rotative hook, XXL size (32mm
    bobbin) up to 280 m

Contact us

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